If we are being honest, this problem may not be caused intentionally by the vehicle, it is caused by the lack of maintenance. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Replace whichever part you find faulty. And there werent many places they couldnt go tight backwoods trails, the steepest mountain terrain, shallow water crossings the Rhino 660 was always up to the task. This vehicle is equipped with an On-Com- mand four-wheel drive switch 2WD/4WD and a differential gear lock switch LOCK/ 4WD. Every day after you return home with your Yamaha Rhino, clean it properly. Always stop the vehicle before changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-versa. Not to worry as these problems have solutions too. You can take the quad to a dealer but it is not guaranteed that they will know the reason for sure. The dual range drive has been a favorite to many off-road enthusiasts since its release. Check the spark plug and change it if necessary. Yamaha made Rhino 660 from 2004 to 2012. We specialize in Troubleshooting and Parts for the Yamaha 4wd System in ATV's and Side by Sides from 1998-present. Never consume alcohol or drugs before or while operating this vehicle. Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. Select the appropriate drive according to terrain and the conditions. 2008 Rhino 700 FI Hunter YXR70FHX One of the most common problems with Rhino 660 engines is overheating. This could cause an accident. Then, if you ask What about these issues? Well, all these issues may not be apparent in your case. WHAT CAN HAPPEN. There are a few things you can do to prevent overheating: Make sure the radiator is clean and unobstructed. You need to remove the shift shaft from the vehicle first. If this happens, reduce the load to specification. You also wont be able to go fast than 10mph. There is a possibility that the frame near the rear diffuser will crack. I'm happy to help out whenever I can, and I always try to learn something new. 2006 YXR66FASEV Rhino 660 4WD Special Edition 2008 Rhino 700 FI YXR70FXR Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. Be sure cargo is secured so that it cannot move around during operation. The power mill has a piston displacement of 660 c3. Go as slowly as possible. This vehicle is recommended only for operators 16 and older with a valid motor vehicle license. Never hold onto the enclosure except when using the handgrip inside the enclosure. The Yamaha Rhino 660 is also notorious for its bad paint job. . To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. With a simple yet rugged design, the Rhino 660 looks like exactly what it is a true utility vehicle in every sense. If you have any questions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer. Press the brake pedal to slow or stop the vehicle. Remove the seat, turn the ignition key and flip the starter switch on. Move in direction b to turn off the starter (choke). (400lb). LOCATE AND READ THE OWNERS MANUAL. That should solve the engine issues. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. So get out there and enjoy your ride! If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. Web The Yamaha Rhino 450 660 Or 700 Sxs Repair Manual Will Be Arranged In A Clear And Logical Manner. Yamaha YFZ450R Starting System Diagnosis. POTENTIAL HAZARD Improper handling of gasoline. Do not tow more than 550kg (1212 lbs) rolling weight (trailer plus cargo). The Rhino 660 was as versatile as youd find back in the 2000s. Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. All they can do is clean the carb or change the spark plug. Coolant temperature warning light does not come on. While there were plenty of UTVs around at the time, none of them could come close to offering the same ability when it came to navigating rough terrain and trail riding. The Yamaha Rhino 660 is a utility vehicle produced by the Japanese company Yamaha Motor Corporation. Never operate at speeds too fast for your skills or the conditions. Step 1. It's always been my dream to work on cars, and I love it more than anything. Conclusion. The Rhino 660 features a long-travel suspension with independent double wishbones and coil spring shocks in all four corners. There is increased risk of being killed or seriously injured in an accident. Yamaha Rhino 660 wont start refers to when the utility vehicle will not fire up and begin to work, meaning the engine will not activate. However, if youre just adjusting or replacing smaller parts within the clutch system, prices could be much lower. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. Even one of the clutches may tip over creating extra weight inside. 2009 Rhino 450 Hunter YXR45FHY Never turn at excessive speed. 2009 Rhino 450 YXR45YFGR It can happen due to the shift shaft wearing out. I love the challenge of figuring out what's wrong with them and fixing them. Within each section or chapter for a system of the Yamaha Rhino SxS will be found detailed information on that system. If gasoline spills on your skin, wash with soap and water. A big problem with the Yamaha Rhino 660 is it is prone to suck dirt. He has owned a Jeep for the better part of two decades and enjoys exploring the great outdoors. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. Broken fuel pickup elbow on top of tank (cracked from replacing seat) 4. 2008 Rhino 450 Special Edition YXR45FSPX This is particularly important when driving in rough terrain. This vehicle complies with almost all state off-highway noise level and spark arrester laws and regulations. Thats the only negative Ive heard about the Cat. If youre considering purchasing a Rhino 660, its important to be aware of these potential problems so you can be prepared for them if they do arise. Bad fuel pump 9. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. Welcome to Off-Road Care. To provide the best experiences, we use technologies like cookies to store and/or access device information. Although it may seem at first like the idling is not a problem, after several minutes, it will lead to the engine suddenly cutting off. The pilot jets located within the carburetor are particularly susceptible to this, and will lead to backfiring when clogged. This can cause one or more of the clutches to tip over, resulting in extra weight inside the system. Not consenting or withdrawing consent, may adversely affect certain features and functions. This indicator light comes on when the 2WD/ 4WD switch is in the 4WD position. www.501parts.comLike our Repair videos? The vehicle you have purchased may differ slightly from those shown in the figures of this manual. Unhook the latches, and then lower the tailgate. 2009 Rhino 700 FI Sport Edition II YXR7FSP2Y One prominent issue Rhino 660 owners face - especially when they buy used or dated ones - is that the engine will malfunction if you idle. UTV lovers have always wanted to drive their beloved vehicles daily. The OEM issued a recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660s, alongside its 440-cc and 700-cc namesakes. Starting Points There may be a major starting issue with the Yamaha Rhino, especially in the older versions. Never consume alcohol or drugs before or while operating this vehicle. When it is safe to proceed in reverse, go slowly. Though its been out of production since 2007, there are still many Rhino 660s on the road today. This problem can rarely occur only when you neglect the battery for a long time. That provoked us to highlight the most common problems with Yamaha Rhino 660 in this article. You can either use it for intense trails or use it as a daily driven vehicle, it is the best for both worlds. http://www.501parts.com/shop/ Thanks for watching. Save my name, email, and website in this browser for the next time I comment. Key Specs & Features Engine Drivetrain Suspension Tires & Brakes Dimensions & CapacitiesIV. Always be especially cautious on these kinds of terrain. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. Introducing a child to the world of off-roading is exciting, but comes with its own set of questions and considerations. SxS repair manuals are often found in electronic and downloadable format. A common problem for the Yamaha Rhino 660 is engine failure. The stock fuel pump in the Rhino 660 is known to cause issues, including an eventual loss of speed and acceleration or rough idling. When your Yamaha Rhino stops running, it can be a wiring problem. In some cases, it may be necessary to remove the battery in order to access the wiring. Yes, it can happen. Required fields are marked *. Never go down a hill at high speed. And while its generally a reliable vehicle, there are a few common problems that owners should be aware of. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Never exceed the stated maximum load limit for this cargo bed. Plus, if you are getting your Rhino out for driving after a long time, then you may also face starting issues. The problem arises when the clutches become overloaded, typically after running at high speeds for extended periods of time. Unplug the neutral switch and check whats the problem. Top SpeedVI. This number can be used for ordering a new key. You may think that the light is damaged and need replacement. Required fields are marked *. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool down for about 10 minutes. And with a smaller build than most other UTVs, the Rhino 660 can go pretty much anywhere a smaller ATV can go, but while carrying a passenger and a much heavier load. But due to too much pressure or problems in the crankshaft, the engine can behave unexpectedly. 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