Your primary chain oil should be replaced at every second or third oil change, but it is easy and cheap enough that you might consider changing it with every oil change. I really just wanted to know if there is anything inside that the magnet on the end of the plug will hit if I thread it in a few mm. This is important to get as much old oil out of the bike a possible. Install a new clutch inspection cover O-ring onto the cover and position the cover over its hole. Then we're going to hit it with our torque wrench. If you do not have the mechanical skill, I highly recommend you take it to a qualified mechanic. We're not saying that's what it is, just thats what the book says:angeldev: You could go to a rubber plug like Lux had. Step 5. Reply Like. I ask, because they say that you have to have a tolerance of less than .003 to do a gear drive conversionbut then put out a spec like that. Not 4.1-4.6 but that seems a little rediculaous plus it seems like a lot to stick out. Baboon is the webshop for used, second-hand Harley-Davidson XR 1000 Sportster 1983-1985 parts It's really a piece of cake, and I saved a bunch of money!". Posted by patrick906 on Apr 14, 2010. Then, follow its instructions for the motorcycles best servicing and upgrading results. I do my cars myself but didnt know about 3 different oil plugs on HD. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Was changing the fluids the other day. Step 3. If I understand you correctly, your saying you would tighten it to 95% of 105? ok here is an update. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Now that we've got our drain plug back in, we're going to hop over to the other side, get our filter off, get our new filter back on, and get some oil in this thing. Torque the inspection cover bolts to 108 inch-pounds with a 1/4-inch torque wrench and Allen driver using a star pattern. However, if you plan to get a new or old Switchback, you need to be conscious about the, Read More Most Common Harley Davidson Switchback Problems & SolutionContinue, Harley Davidson jackets are as popular as Harley motorcycles are. Add 38 fluid ounces of Harley primary chain case lubricant to the primary through the clutch inspection hole. *All trademarked names and images are the property of their respective owners and may be registered marks in some countries. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. so.you can torque a bolt to 14, or almost DOUBLE that to 21 lbs? This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. For starters, Harley-Davidson engines are built for power and performance. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/b\/b0\/Perform-an-Oil-Change-on-a-Harley-Davidson-Twin-Cam-Engine-Step-1.jpg\/v4-460px-Perform-an-Oil-Change-on-a-Harley-Davidson-Twin-Cam-Engine-Step-1.jpg","bigUrl":"\/images\/thumb\/b\/b0\/Perform-an-Oil-Change-on-a-Harley-Davidson-Twin-Cam-Engine-Step-1.jpg\/aid8933928-v4-728px-Perform-an-Oil-Change-on-a-Harley-Davidson-Twin-Cam-Engine-Step-1.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":" \u00a9 2023 wikiHow, Inc. All rights reserved. On Softail models, the oil reservoir is located under the seat. No affiliation or endorsement claim, express or implied, is made by their use. On older models, it's up. These, Read More Chopped vs. Razor Tour Pack: Which One is Right for You?Continue, Your email address will not be published. If you apply more than its required torque, the thread of the screw may become damaged. Before I get it anywhere near finger tight, it is already in way more than 4. . Repeat until you get the feel for it. For a better experience, please enable JavaScript in your browser before proceeding. Step 3 - Remove derby cover (or chain inspection window cover) Discussion in 'Softail Models' started by BOWHIKER, Mar 17, 2010. You want a light film to ensure a proper seal when you put the new filter back on. Screw the filler plug into the transmission with a 3/8-inch Allen wrench. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Nice to know the location of all the drains. Orders, Shipping, Tracking, Your Account I like to be a good boy and follow the torque specs in the manual, etc.. Loosen it up to make sure we can draw some air through and it doesn't get a vacuum and leave oil in the system. This image may not be used by other entities without the express written consent of wikiHow, Inc. \u00a9 2023 wikiHow, Inc. All rights reserved. Also, riders admire this bike for its easy approachability and ability to ride comfortably through the city streets and occasional touring. That's all. Need to fix your Harley Davidson Touring bike? Once loose, finish removing the plug by hand to avoid dropping it into the oil pan. This image may not be used by other entities without the express written consent of wikiHow, Inc. \u00a9 2023 wikiHow, Inc. All rights reserved. I have tried with pipe sealant applied and also w/ teflon tape. When you pull your drain plug out, there's a magnet. You can torque the drain plug , but it's not critical to do so. Loosen it up to make sure we can draw some air through and it doesn't get a vacuum and leave oil in the system. Plus, at times, you may want to upgrade the motorcycle. The pictures below will help you understand why I don't give torque specifications when asked. Want To Buy Motorcycles/Parts/Accessories, Trades & Freebies (See Subforums for specific models), The Queens Of The Road (For Women Bikers), Support for The Troops and their Families, Do Not Sell or Share My Personal Information. Asked a tech what the deal is with the specific depth in the HD manual. It's the one that's facing forward on the left-hand side of the transmission oil pan. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. The above list has only described the torques for different parts where you will need the wrench. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. This image may not be used by other entities without the express written consent of wikiHow, Inc. \u00a9 2023 wikiHow, Inc. All rights reserved. Next, take the bike for a short ride to bring the engine to operating temperature. It is crucial for the proper maintenance of every Harley motorbike. I finally said the hell with it and snugged it up firm. When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Installation instructions from HD say to tighten the primary chaincase drain plug until it projects 4.1 to 4.6mm out from the case. Remove the oil reservoir cap to increase oil flow. There are five bolts; make sure you set them somewhere safe and so you dont lose them. 16. Check the manual. It helps to use a funnel designed for a primary case. But what about the torque capacity of the engine of different Harley models. 100 Harley Davidson replacement Viton O-Ring Oil Trans Primary Drain Plug #11105. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. [3] There are magnets embedded in the end of each drain plug. If you have questions, please comment in the comment section below. The official recommendation is to fill the primary until the oil is even with the bottom of the clutch. But my thought was fr stripping the torq. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). ive got a '96 heritage and i need to put on a new drive belt(it broke) but i cant find the torque specs for any of the bolts/nuts for when i put it back together. I usually shoot for 95% because, like said previously, torque wrenches normally have max of +-4% error when calibrated. Copyright 2023 AMSOIL INC. All Rights Reserved. Come join the discussion about modifications, troubleshooting, maintenance, performance, classifieds, and more! But if you are working with the bike on its kickstand, straighten the bike to an upright position to ensure removal of all the oil. Then we're going to fire the bike up because we're going to want to check the oil level when it's warm. So, you can install and maintain the hardware of your motorbike perfectly. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. It is the only drain plug that is located on the back side of the oil pan. . In addition to what has been said about torque specs. This article has been viewed 81,557 times. Create new posts and participate in discussions. Unscrew the filler plug from the left side of the transmission, using a 3/8-inch Allen wrench. We're going to spray it down and then we're going to take our new filter and lube the top before we put it on. 2021 Ultra Limited - 2004 Softail Springer - 1993 Dyna Low Rider - 1983 FLHT. Reinstall the drain plug with the Teflon tape, then make sure it is nice and tight. Be sure to check your owners manual or the AMSOIL Product Guide for the correct primary oil capacity for your bike. Figure 2. We're going to go ahead and snug it back up with a ratchet. It depends on the motorcycle model and manufacturing years. Hi all. By using our site, you agree to our. Dont overdo it. $35.95 As a result, customers have received all Harley Davidson products gleefully. Use a long-tipped and narrow funnel to get the oil down into primary through the derby cover or inspection cover. Harley Evo. Engine oil drain plug 14-21 ft-lbs 19-28 Nm Lifter cover screws - 90-120 in-lbs . We're also going to want to pre-load it with some oil. MF, 7am7PM Central Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump . This engine is designed to use unleaded fuel. When you replace the plug, the manual calls for torquing this bolt to 14 to 20 pounds. ). Harley Davidson Evolution and Twin Cam Touring. Step 2 - Drain the old primary oil. After hand-tightening each bolt, use a torque wrench and T27 torque bit to tighten them to the proper setting. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Use it to try out great new products and services nationwide without paying full pricewine, food delivery, clothing and more. Use one of the bolts through the derby plate to make sure that the gasket is lined up properly. vs Twin Cam: What Makes the Difference?Continue, Harley Davidson has been the most influential and iconic motorcycle brand for over a century. Now, go work on those motorcycles. Use a ratchet and 5/8-inch socket to remove the drain plug. Harley drain plug installation on the M8 is not difficult, but things can quickly become difficult if a drain plug is installed incorrectly. Copyright 2023 AMSOIL INC. All Rights Reserved. Then put on a glove, open up your fresh oil, dip your finger in the fresh oil, and run it over the gasket (the black ring) of your oil filter. Votex - Made In USA - DP007-7 Stainless Steel Engine, Transmission, and Primary Chain Case Oil Drain Plug with Neodymium Magnet fits Harley Davidson V-Rod's. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Can't be having the plug fall out while riding. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I know that is nt much help. Torque the drain plug to 14 to 20 pounds, according to the manufacturer's guidelines. thanks:thanks. This image may not be used by other entities without the express written consent of wikiHow, Inc. \u00a9 2023 wikiHow, Inc. All rights reserved. Henceforth, you must know how much torque each nuts and screws require. Just saying. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Just snug the plug down. Clean the residual debris from the drain plug, install a new O-ring and thread it back into the engine. Stand your Harley upright. $300 !!! 2.) Henceforth, you must know the Harley Davidson engine torque specs and other parts. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Last Updated: November 30, 2020 Which Automatic Transmission Fluid Do I Need? timely filing limit for all insurance 2022 pdf. Now's your chance to clean up! Thanks to all authors for creating a page that has been read 81,557 times. Figure 9. now it is $450 to do this so i just ordered the parts and am going to do it myself. Top . . However you do it, make sure it doesn't fall on you. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. They also come with the H-D sealant already applied. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Remember to check the oil while its hot and the bike is on the kickstand. Read on and all questions will be answered in just a few short steps. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. (0.97-1.09 mm) Spark plug torque - 12-18 ft-lbs (16-24 Nm) Oiling System. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Thanks Again. See how AMSOIL products perform in the lab and in the field. It should be the standard hex head type drain plug. Make sure both surfaces are nice and clean, then replace the derby cover, snugging the five T27 bits, but be careful not to over-tighten and crack the chrome or strip those bolts. took it out and had to readjust the clutch,loosen the drive belt just a bit and adjust shift lever. This image may not be used by other entities without the express written consent of wikiHow, Inc. \u00a9 2023 wikiHow, Inc. All rights reserved. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Different methods of lubrication protect machines from wear. This will warm up the oil so it flows easily when youre ready to drain it. 'Bean :dunno: Pipe dope or teflon tape should do the trick. In the above table, we have only described Harleys most widely required torque numbers. Inspect the drain plugs. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. punch to remove it! FREE delivery Apr 5 - 7 . ", How to Perform an Oil Change on a Harley Davidson Twin Cam Engine, https://www.youtube.com/watch?v=SMrSkk4sit8. Its popularity is mainly because of the unique design, quality, and comfort, Read More The Harley Davidson Jacket: Is It WorthContinue, Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. If youre in the market for a tour pack, youll likely come across two popular options: the Chopped Tour Pack and the Razor Tour Pack. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Want Answer 0. We use cookies to make wikiHow great. Dealerships typically quote $225 for this service. The wear out in use. Is this depth critical? We've got ours set at a nice 16 foot-pounds and will go ahead and get the plug back in there. With a clean glove on, dip your finger in some fresh oil and run it over the rubber o-ring on the bottom of the new oil filter. You need the bike level when you fill the primary, so you can be sure you have the correct amount in it. Is the magnet on the end going to hit something? You should be able to pull the old one right out. Step 7 - Add new oil to your bike. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. No affiliation or endorsement claim, express or implied, is made by their use. Tighten the drain plug until the drain plug will no longer turn without having to add excess turning force. JavaScript is disabled. wikiHow is a wiki, similar to Wikipedia, which means that many of our articles are co-written by multiple authors. Privacy Policy & Cookies | Accessibility. Diagnosing And Fixing Kawasaki Fuel Pump Problems, Kawasaki Teryx 4 Problems & Solutions to Know For Better Performance. You've got a rag there to catch it, but I want to go ahead and put the plug back in now so I don't forget to do it and dump all the new oil back out the bottom of the bike. It is a custom-made plug with a low profile to fit just below the case. So, the torque specification of Harley will vary extensively. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. (101.6 mm)Piston displacement - (approx.) The differences begin at the molecular level. No more "Godzilla techs". Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. I'm just saying I don't think this one is critical. The Fora platform includes forum software by XenForo. It'll save you a lot of hassle. Next, apply a thin film of oil to the gasket on the new filter. First I need to lower it down off of our centerstand. If we were kidding you, we would be telling you something that wasnt true. in. JavaScript is disabled. any help/suggestions would be appreciated. It will help you know the torque values precisely. Depending upon the year and model of your bike, you may not have a primary chain inspection window; if you don't, remove the entire derby cover. Fill it up about halfway before putting it back on. As a small thank you, wed like to offer you a $30 gift card (valid at GoNift.com). Do you get stuck out in bumper-to-bumper traffic often and as such, get the "shudder" shakes? Whether you are a motorbike rider or looking for a fashionable dress, Harley jackets will surely be on your list. Zero-Turn Mower Maintenance Best Practices. A-Premium Engine Oil Pan Sump with Drain Plug Compatible with Dodge Grand Caravan Caravan Dynasty Chrysler Town & Country New Yorker Imperial Plymouth Grand Voyager Voyager . I ask, because they say that you have to have a tolerance of less than. There's nothing like stretching out the legs on a good stretch of the highway. 1.) The measurement remains the same for all the Sportster XL from 2004 to 2006. In fact, Harley Davidson is a leader in the worldwide leather jacket market.
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